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Calcs.com
New Zealand

Hollowcore anchorage and seismic retrofit

23 September 2025

Watch recording
Robert Hudson

Robert Hudson

VP of Engineering, PYTHON Fasteners


Python Fixings logo

About this event

Explore the latest research and design guidance on anchoring to hollowcore floor systems in seismic retrofits, with a focus on constructability, code compliance, and real-world applications in New Zealand. Presented with PYTHON Fixings.

In this webinar we covered

  • Structural behavior of hollowcore floor units under seismic loading
  • Research background on anchor capacity in hollowcore webs
  • Design guidance for anchoring to hollowcore to NZS 3101 and NZS 1170.5
  • Retrofit connection details: heel and toe configurations
  • Constructability considerations and common installation errors
  • Real-world application examples from New Zealand practice

Why seismic anchor performance matters: lessons from Northridge

Robert opened with the history behind seismic anchor design. The 1994 Northridge earthquake exposed failures in post-installed anchors that had been designed using monotonic capacities and an assumption of uncracked concrete. Those assumptions did not reflect what happens during an earthquake, where loads are cyclic and where ground shaking causes cracks to open and close repeatedly around the anchor.

In response, the industry developed C2 capacity ratings specifically for seismic conditions. Robert emphasized that the distinction between C1 (monotonic) and C2 (cyclic) ratings is fundamental to anchor selection in seismic retrofit work - using a C1-rated anchor where C2 is required is not a conservative choice; it is a misapplication of the design data.

Cyclic capacity and what happens when concrete cracks

Robert's key technical point was that cracks in concrete tend to form at the anchor location. The anchor disrupts the concrete matrix, and under cyclic loading that disruption becomes the initiation point for cracking. An anchor that holds its rated capacity under a single monotonic pull may degrade substantially once the surrounding concrete has cracked and the crack cycles open and closed under earthquake loading.

This is why cyclic shear testing and cyclic crack testing both matter for seismic anchor selection. Performance under ideal monotonic conditions is not a sufficient indicator of seismic reliability.

Through-bolts vs. post-installed anchors in hollowcore

Robert drew a clear distinction between the two connection types. A through-bolt loaded in tension in a hollowcore slab develops its capacity through bearing between the bolt and the concrete. This is a mechanical bearing connection, and C2 capacity ratings do not apply to it in the same way as they do to post-installed anchors loaded in tension. Both connection types develop shear resistance through bearing between the steel shank and the concrete.

Post-installed anchors loaded in tension in hollowcore do require C2 capacity. The hollow web geometry changes the failure mode compared to solid concrete: the constrained cross-section cannot develop the same cone breakout volume, and web-splitting governs at lower loads.

What site surveys reveal about existing hollowcore construction

Robert reported that between 30% and 50% of multi-story hollowcore buildings that have been surveyed show topping slabs that fall below the specified depth. This is a significant finding for retrofit design: embedment depth and topping geometry govern the available concrete for load transfer, and a topping that is shallower than specified reduces anchor capacity in ways that are not visible without probing or coring.

For any retrofit program involving post-installed anchors in hollowcore, site verification of the actual topping depth is essential before specifying anchor sizes or embedment depths from a design table.

Replacing post-tensioned cables with post-installed anchors

Testing discussed by Robert showed that post-installed anchors can replace transverse post-tensioned flat cables in seismic retrofits. The practical implication is that the cables in existing hollowcore buildings often run alongside building services: mechanical ducts, electrical conduits, and plumbing. A retrofit requiring cable removal forces contractors to relocate those services before the structural connection can be installed - a major cost and program driver. Where anchors can achieve the required seismic capacity without removing the cables, the retrofit scope and disruption reduce substantially.

Q&A

What event drove the development of C2 cyclic capacity ratings for post-installed anchors?
Robert explained that C2 capacities were developed in response to anchor failures exposed by the 1994 Northridge earthquake. Before that, post-installed anchors in reinforced concrete were designed using monotonic capacities and an assumption of uncracked concrete - conditions that do not reflect seismic loading.
Why does crack location matter so much for anchor seismic performance?
Robert's key technical point was that cracking tends to occur at the anchor location. An anchor that holds its rated capacity under a monotonic pull can degrade significantly once the surrounding concrete has cracked and the crack cycles open and closed under earthquake loading. This is why cyclic crack testing governs seismic anchor selection, not monotonic pull-out alone.
Does a through-bolt loaded in tension in a hollowcore slab require C2 capacity?
No. Robert explained that through-bolt tension connections in hollowcore rely on bearing between the bolt and the concrete - a mechanical bearing connection. C2 capacity ratings apply specifically to post-installed anchors loaded in tension. Both connection types develop shear resistance through bearing between the steel shank and the concrete.
How common is under-depth topping in existing hollowcore buildings?
Robert reported that site surveys show between 30% and 50% of multi-story hollowcore buildings have topping slabs that fall below the specified depth. This directly reduces the available concrete for anchor load transfer and must be verified before specifying anchor embedment depths from a design table.
Why does anchor replacement research matter for retrofit programs in practice?
Testing showed that post-installed anchors can replace transverse post-tensioned flat cables in seismic retrofits. Robert noted this is significant because building services typically run alongside those cables. Where anchors can achieve the required seismic capacity without cable removal, the retrofit scope and cost reduce substantially.

Speakers

Robert Hudson, VP of Engineering, PYTHON Fasteners at PYTHON Fasteners

Robert Hudson

VP of Engineering, PYTHON Fasteners · PYTHON Fasteners

Specializing in seismic assessment and strengthening of existing structures, Robert manages research, development, codes and approvals for PYTHON across Australasia and North America. Involved with the development of International Code Committee (ICC) acceptance criteria, The Existing Masonry Standards Committee, TMS anchor task group, and full scale structural testing of retrofit systems, Robert is able to provide insight into the most recent updates in this space.

Python Fixings logo

Anchor and fastener specialists for seismic retrofit in Australia and New Zealand. US sister brand is Python Fasteners.

https://www.pythonfixings.com.au

Standards referenced

NZS 1170.5NZS 3101

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